Safety Dashboard
PROJECT · EV-700 · BMS / Inverter Domain · ASIL Decomposition Rev 4
Open ASIL-D Items
0
Requires immediate action
▲ +1 since last sprint
Safety Goals
0
6 allocated · 1 pending
▼ 2 closed this week
SPFM (Target ≥99% · ASIL D)
0
Inverter subsystem · Part 5
▲ +0.6% this revision
Work Products
0
40 / 55 approved
▲ 6 approved this week
Hazard Analysis & Risk Assessment (HARA)
ISO 26262 Part 3
→ Fault Tree
| ID | Hazardous Event | Operational Situation | S | E | C | ASIL | Status |
|---|---|---|---|---|---|---|---|
| H-01 | Unintended vehicle acceleration | Driving, all speeds & road conditions | 3 | 4 | 3 | ASIL D | In Review |
| H-02 | Loss of traction control (high speed) | Highway driving, incl. low-µ surface | 3 | 4 | 3 | ASIL D | Open |
| H-03 | BMS overcurrent — thermal runaway | DC fast charge / high-load driving | 3 | 3 | 3 | ASIL C | In Review |
| H-04 | Regen braking loss at high SoC | Downhill descent, SoC > 95% | 2 | 3 | 3 | ASIL B | Verified |
| H-05 | HV contactors fail to open on crash | Post-crash (severe frontal impact) | 3 | 2 | 3 | ASIL B | Closed |
| H-06 | Incorrect SoC display (>15% error) | Long-distance driving, range planning | 1 | 3 | 3 | ASIL A | Closed |
| H-07 | Charging port lock failure | AC charging, vehicle stationary | 0 | 3 | 1 | QM | Closed |
ASIL Classification Matrix
S × E × C
CONTROLLABILITY →
C1
C2
C3
S1
QM
A
B
@ E4
S2
A
B
C
S3
B
C
D
↑ SEVERITY
Values shown at E4 (highest exposure). Per ISO 26262-3 Table 4, each exposure
step below E4 reduces the ASIL by one level (D → C → B → A → QM).
ASIL Distribution
ASIL D2 items
ASIL C1 item
ASIL B2 items
ASIL A / QM2 items
HARA Risk Matrix
Severity × Exposure · ISO 26262 Table 4 · C3 worst-case
EXPOSURE →
← Severity
E1
Rare
Rare
E2
Low
Low
E3
Probable
Probable
E4
Frequent
Frequent
S3
Fatal
Fatal
A
H-05
H-03
H-01H-02
S2
Severe
Severe
QM
A
H-04
C
S1
Moderate
Moderate
QM
QM
H-06
B
S0
None
None
H-07
LEGEND
QM
ASIL A
ASIL B
ASIL C
ASIL D
7 hazards plotted at assessed S/E
Dot colour = assigned ASIL
Cell shading = ASIL at C3
Dot colour = assigned ASIL
Cell shading = ASIL at C3
ASIL Decomposition — SG-01
ISO 26262-9 §5
SG-01 · ASIL D
Prevent unintended torque > 2 Nm
FTTI: 100 ms · Safe state: torque-off (ASC)
→ D = B(D) + B(D)
TSR-01.1a · ASIL B(D) · Inverter MCU (SW)
Torque plausibility check, 10 ms reaction
TSR-01.1b · ASIL B(D) · FPGA PL (HW)
Independent resolver monitor with LoS detection, 5 ms
Independence confirmed via DFA-EV700-03 (dependent failure analysis): separate silicon, separate supply rails,
no shared clock domain. Both decomposed elements verified to ASIL D integration requirements per ISO 26262-9 §5.4.
FMEDA Snapshot
Part 5 · HW
Component
Failure Mode
λ FIT
DC
Class
λres
Inverter MCU
Core / RAM fault
210
98%
SPF/RF
4.2
Gate Driver
Stuck-on
44
95%
SPF
2.2
Current Sensor
Offset drift >2%
18
95%
RF
0.9
HV Contactor
Fail to open
9
90%
MPF-L
LFM
Temp Sensor
Open circuit
4
90%
MPF-L
LFM
SPFM (target ≥99%)99.2%
LFM (target ≥90%)92.5%
PMHF (target <10 FIT)7.3 FIT
PMHF What-If — adjust DC
MCU98.0%
Gate Drv95.0%
Sensor95.0%
PMHF = Σλ(1−DC)
7.3 FIT · PASS
Snapshot covers top-3 PMHF contributors. SPFM/LFM derive from the full FMEDA (1,240 rows).
Zone Communication
E/E Architecture
Zone 1
Front Powertrain
ECUs: 4
CAN FD: 2 Mb/s
ASIL D
SecOC + E2E P7
Zone 2
Rear PT & BMS / HV
ECUs: 5
Eth + ISO-SPI
ASIL D
SecOC + MACsec
Zone 3
Body & Cabin
ECUs: 6
VLAN: Segregated
QM
CCG firewall
Zone 4
ADAS & Sensors
ECUs: 6
Eth: 1GBASE-T1
ASIL B
MACsec 802.1AE
E2E Coverage — Safety PDUs100%
SecOC — Powertrain CAN FD100%
SecOC — Vehicle-wide88%
Latency Budget Compliance100%
Project Lifecycle (V-Model)
ISO 26262 Part 2
Phase 1
Item Definition & SEooC
Completed — Rev 3.1 approved
Phase 2
HARA & Safety Goals
Completed — 7 SGs defined
Phase 3 — Active
FSC / Technical Safety Concept
1 of 7 FSRs pending allocation
Phase 4
SW / HW Architecture Design
Starts Q3 2026
Phase 5
Integration & Safety Validation
Target: Q1 2027
Work Products
2 pending review
Safety Plan
v3.2
✓
HARA Report
v4.0
✓
Functional Safety Concept
v2.1 · DRAFT
⚠
FMEDA — HW Architecture
v1.8 · DRAFT
⚠
DFA Report
v1.4
✓
norxs · ISO 26262 Safety Platform · Demo environment — simulated data · norxs.com
Last sync: